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Todays video I am doing Rust Repair on my 2003 Jeep Tj. It has a common rust hole beneath the license Plate cover. The issue with this rust is that 2 body panels are sandwiched together and dirt collects behind the panels. This causes the panels to rust form the inside out ballon and the burst. The rust repair turned out pretty good using my Esab Rebel Welder and some sheet metal

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Likes: 64

Views: 548

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  1. Oatz

    You got primer all over your wheel arch. Lol. Nice work though! Helps to have the right tools!

  2. Mitchumthegreat

    How do u "zink plate" the metal?

  3. B.C. Gold Prospecting

    Nice job, I hate doing body work myself.

  4. 45rpm TJ

    what was engineer johnny thinking when he made that spot weld sandwich… in the interest of full disclosure i am dreading properly fixing my rust in the same area, i filled mine full of bondo already hehe

  5. Badgertronix

    Good job. I see rust repair in my future

  6. moab wheeling

    Great job Jerry as always . Thank you for sharing. I had the same issue with my 03 TJ also ,I repaired it some time ago. The only problem I've noticed recently was my body filler has shrunk in that area. I will make the correction to this problem again next spring . Take care and say hi to Tomcat for me .

  7. Chris

    Clecos…..that's what they're called. A great invention. Nice job!

  8. Kevin Murphy

    Holy shit! I couldn’t believe it when that large round piece of rust fell out! Great job Jerry. I learned a lot from this video!!!

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