In this video we will show you how to patch up rust holes on your personal project without any special welding. We take you through the basic steps of grinding down the metal and selecting the correct materials used when doing this type of DIY repair. This video is intended ONLY for the DIY repairer at home and should not be followed by a professional performing professional repairs for customers.

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Products and Tools:

Dewalt Sander:

6” Backing Pad:

6” Interface for P180 Sanding:

Metal Reinforced Body Filler:

Metal Bondo Mesh:

Prep Cleaner (spray out of stock):

Self Etch Primer: Self Etch:

High Build Primer:

Guide Coat:

Glue w/ Activator:

Wire Wheel:

Sandpaper:

Durablock for sticky paper:

P80 Grit MAXFILM:

PF Premium PSA File Sheet Roll P80

PF Premium PSA File Sheet Roll P180

PF Premium PSA File Sheet Roll P320

Likes: 3125

Views: 122357

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  1. Ed S

    Thank you so much Brian! I'm learning alot from your videos!!

  2. Tony Elam

    Once I do this, how long do I have to get the base and clear coat on?

  3. You

    I live down in South Florida as well, what protects the bare metal from water? As you know everything here can get very wet with dew overnight, if it doesn't rain at some point. I was always under the impression, water will just soak through the primer and filler then start to rust the metal from under especially when dealing with rattle cans. This is why in the past used 2k epoxy on bare metal, but it's kind of a paint in the a$$ if you are working spot by spot and can't just hit everything at once to mix, spray, clean gun. I only have time to do a little work a day, so I need a way to protect spots from the elements, day to day as I work.

  4. DIYAutoCarage

    Up here in Wisconsin you'd be able to fit a baby in the hole this is in that area on those trucks.

  5. PowerOf One

    Good trick with the spring putting the backing mesh in it.

  6. Jason Christopher

    Watch alot and I'm a sub. Love your videos. I've not painted as much as you but I've restored so many antique tractors, oil well engines, Heavy Equipment, Cars, trucks etc. I know a lil bit. Why not use some reformer or acid on the rust you can't get to with a 360 nozzle to kill the rust? At 14 I helped my dad restore a 1949 chevy truck. Under the rear cab window is a seam that is rolled so you can't even get totally inside of it with a sand blaster, which is what we used. An old man told us to use Ospho. Had no idea what that was. My dad used Rust Mort I think it was called, 28 years ago, but thought the blaster was good enough. Was for about 4 years and we noticed rust. Now we used a syringe and Ospho yo get in there and kill it and we did. No rust now for decades. Even if you gotta drill a small hole or larger one and use a body plug and a small brush to seal edges of hole. Just a thought. I see alot of spot on repairs but ppl leave rust, small tiny pits with rust. I can tell you what happens in a few years, especially in a salty environment, if I can't get rid of all the rust however, it always comes back. Always. Acids get a bad name cause ppl don't use them properly, or use on bad paint. Gotta make sure whatever it is to read and do what is said. Ospho has to be rewetted, let sit for a few minutes and then clean with plenty of water and soap if u like. Then dry 100% with air or heat and then spray epoxy, or whatever primer you want. I have engines and autos from 2 decades ago and no rust still. I believe in Ospho and products like it. I also use products from eastwood that make a job like this easier to get rid of or convert rust for a worry free repair. Not a criticism, just a question for you.

  7. Leah Henderson

    ❤️ Hermosa eleccion 4.FO/Elizeid de mejor

    1 (elecciones ) 9.9/10 2 ( culturales ) 9.7/10

    Son unos de los mejores conciertos

    , no-puede-ir-pero-de-tan-solo verlos

    desde pantalla,, se que estuvo

    Sorprendente .

  8. Mia Melanie

    ❤️ Hermosa eleccion 4.FO/Elizeid de mejor

    1 (elecciones ) 9.9/10 2 ( culturales ) 9.7/10

    Son unos de los mejores conciertos

    , no-puede-ir-pero-de-tan-solo verlos

    desde pantalla,, se que estuvo

    Sorprendente .

Comments are closed.