Here’s how to repair a crack in a plastic bumper.

Cracked bumpers are common on many vehicles that frequent shopping malls drive on rural roads. Often times a replacement is not warranted due to high cost or low quality replacements.

This video demonstrates how you can fix your cracked bumper by yourself at home, with supplies you can get from any auto-parts store.

First, a V-groove is grinded into the back of the crack to increase the surface area for the epoxy adhesion. The crack is then sanded and cleaned.

The top of the crack was secured with a clamp and the front of the crack was held together with tape. JB-Weld Plastic Bonder was then used to fill in the crack from behind. Drywall tape was used as a reinforcement and the setup was allowed to cure overnight.

After the 2-part epoxy is dried, it will be rock hard. From the front, the crack should now be much less visible if it was aligned properly.

Sand the front of the bumper around the damaged area. Use plastic auto-body filler to fill in the cracks, and progressively sand the filler off before applying primer.

Use some rubbing alcohol, paint thinner or acetone to clean the surface before applying primer. The primer was then wetsanded before paint was applied.

The paint was ordered in a spray can from CarQuest and mixed according to the paint code. The color match is very close, just slightly darker due to the 12 year old oxidized paint, and there is a decent pearl that shines back in the sunlight.

Two thin layers are applied then allowed to dry for a few hours before handling. The bumper can then be replaced on the vehicle and fasteners reattached. Wait a few days for the paint to fully cure before applying polish and wax.

Now stand back and enjoy your repaired bumper. The whole process shouldn’t take more than a day if you factor in drying time.

This video is an excellent tutorial to follow:

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Leave a Reply

  1. Charles Buttmuncher

    this is seriously the best video I have seen for this kind of repair, much needed! thank you!

  2. Steevnb *

    Can you buy OEM paint ?? In a Spray Can ?????

  3. Anna Morales

    This is the video I need to fix my bumper thank you !!!!!

  4. gnarmad

    I backed into a tree at night and cracked my bumper and busted my taillight. Looks like I'll be doing this soon

  5. Zeberka

    Did you end up painting the entire bumper or just the section around the cracked area?

  6. CR Gaming

    You're a really smart man. my mom is try to fix our 2007 car bumper I will show her this. Thanks sir!

  7. Cam Slead

    very well put together video. helped me repair mine. thank you!

  8. Emeris Pendragon

    The repair part is cool, but the paint job is awful – I would have to just take it in to be painted

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